Cartridge dust collectors are highly effective air cleaning devices designed to capture fine dust particles generated during various manufacturing processes. These filtration systems use pleated filter cartridges, which provide a much larger filtering area compared to conventional bag filters of the same diameter. This pleated design increases dust collection efficiency and extends the lifespan of the filters, reducing overall running costs.
How Cartridge Dust Collectors Work?
Cartridge dust collectors operate similarly to reverse pulse baghouse dust collectors, with dust particles being captured on the outer surface of the filter elements. The filters can be installed either vertically or horizontally, depending on the system design and space constraints. Cartridges are typically inserted from the side or top of the collector, allowing for quicker and safer maintenance, reducing worker exposure to dust during filter replacement.
Advantages of Cartridge Dust Collectors
- High Filtration Area: The pleated cartridge design offers a greater surface area, reducing the number of cartridges required compared to a bag filter unit.
- Ease of Maintenance: Cartridges are easy to replace, minimizing downtime and reducing exposure to harmful dust.
- Compact Design: Cartridge dust collectors have a smaller footprint, making them ideal for installations with limited space.
- Efficient Cleaning: These systems utilise conventional pulse jet cleaning, effectively removing dust build-up and maintaining high airflow.
Limitations and Considerations
Cartridge dust collectors are not suitable for moist or sticky dust applications and should generally be operated at temperatures below 80ºC to prevent filter damage and ensure optimal performance.
Envirox’s range of Nederman Cartridge Dust Collectors
Envirox offers a comprehensive range of Nederman cartridge dust collectors, each designed for specific industrial applications:
MCP SmartFilter Dust Collector: A versatile solution for welding, metal cutting, and general dust applications. This system features an innovative cartridge shape for higher flow rates and reduced system size, supporting airflows up to 28,000 m³/h. It is suitable for both indoor and outdoor use and offers customisable configurations to meet diverse client needs.
LCP Dust Collector: Ideal for corrosive dust applications, this model includes integral pre-separation chambers that increase dust load capacity and reduce filter wear. It supports continuous use and features high-efficiency pulse jet cleaning. Available with space-saving integral fans ranging from 5.5kW to 18.5kW, with optional stand-alone Combifab fans for larger systems.
MJC Mini Cartridge Dust Collector: Designed for light to medium dust volumes, this compact unit is ATEX certified for St1, St2, and St3 dusts. It includes an integral pre-separation chamber for efficient air distribution and features UniClean cartridge technology for extended filter life. The MJC Mini is available with high-pressure fans up to 5.5kW, making it a flexible choice for smaller applications.
With Envirox’s extensive experience in dust control and Nederman’s renowned product quality, clients receive robust and efficient dust collection solutions tailored to their specific needs.
